Case Study: Mechanical Design for Spritz – Revolutionizing Hydration

Client 

Spritz is a startup aiming to introduce innovation and delight into everyday hydration solutions. The team at Spritz wanted to develop a mechanically sophisticated and aesthetically pleasing water bottle cap that could transform regular water into sparkling water with a simple squeeze.  

This design needed to stand out in the market and provide unexpected delight to users, encouraging them to stay hydrated in an enjoyable way. 

Challenges

  • Tight Integration 

    One of the biggest challenges was the tight integration needed for the CO2 cartridge with the various water bottles on the market. The goal was to ensure that by merely squeezing the bottle, CO2 would be released, carbonating the water inside. This required precise engineering to ensure that the CO2 release mechanism was reliable and easy to use, allowing users to control the amount of carbonation. 

  • Seal Management 

    Another critical aspect was managing the air pressure seal around the integrated CO2 cartridge. This seal needed to be robust to prevent leaks, ensuring the carbonation process worked flawlessly each time. Creating a unique and effective air pressure seal that complemented the aesthetic design was a complex task requiring innovative thinking and precise execution. 

Solutions and Implementation

  • Innovative Design Prototypes 

    Our team collaborated closely with Spritz to create initial design prototypes integrating the CO2 cartridge with existing water bottle designs. These prototypes were functional and visually appealing, aligning with Spritz's vision of delivering an aesthetically attractive product. 

  • Easy Activation by Squeezing 

    The design allowed easy activation by squeezing the bottle, giving users control over the carbonation level. A well-integrated system of flexible materials, pressure regulation, precise valve mechanisms, and robust sealing is necessary. These components work together to ensure that each squeeze releases the correct amount of CO2, providing a consistent and enjoyable user experience. 

  • Seal Management Innovations 

    We helped develop a unique sealing mechanism for the air pressure seal that was both effective and visually integrated into the bottle's design. This seal ensured the carbonation process was efficient and leak-free, enhancing the user experience. 

Outcomes

  • Increased Funding and Team Expansion 

    Based on (in part) our early support and the success of the prototypes, Spritz was able to secure additional funding rounds. This financial boost enabled them to expand their team and further develop their product. 

  • Market Interest 

    The innovative and attractive design of the water bottle garnered significant interest from potential partners and consumers. The differentiation in a typically mundane product category like water bottles highlighted the market potential for Spritz's unique offering. 

  • Customer Delight 

    The final product delivered on its promise of unexpected delight, offering users a refreshing and customizable hydration experience. Controlling carbonation levels with a simple squeeze made staying hydrated both fun and enjoyable. 

Summary 

Our collaboration with Spritz showcases how innovative mechanical design and tight integration can transform an innovative product into a delightful user experience. By overcoming the challenges of CO2 cartridge integration and seal management, we helped Spritz create a standout product in the hydration market, paving the way for their success and growth. 

Image source: Aerflo