Design for Manufacturing Pro Tip: Improved Assembly Processes

For improved assembly processes, our designs often include integrated 3D-printed support elements (handles) that get snapped (or cut) off after the assembly is complete. It's like giving a tiny gear a big handle to hold onto until it's in place. After assembly, you snap off the handle or alignment feature, and the gear remains in place.

Integrating 3D-printed support elements or handles can be a helpful strategy to facilitate the assembly process and ensure that components are correctly aligned. By providing a larger handle or alignment feature, it becomes easier to manipulate and position smaller or intricate parts during assembly.

Once the assembly is complete, these support elements can be snapped or cut off without affecting the functionality or structural integrity of the final product.

By incorporating these support elements into the design, you can improve the overall assembly experience, reduce the risk of misalignment or damage during assembly, and potentially save time and effort in the production process. This approach to leverages the benefits of 3D printing technology for enhanced assembly processes.